Cost comparison between sand casting and precision castingPosted on:2024-09-22 15:45:53 Browse:26

1、 Overview of Two Casting Processes

Sand casting and precision casting are commonly used casting processes, but they have significant differences in cost, accuracy, production efficiency, and other aspects. Sand casting has become a commonly used process for mass production due to its low cost and high production efficiency. Precision casting, with its high precision, complex shape, and high surface quality, is suitable for producing high value-added and high-performance parts.

2、 Cost analysis of sand casting

The cost of sand casting mainly consists of the following aspects:

砂型铸造与精密铸造成本对比

  • Raw material costs: including casting sand, binders, core sand, etc.
  • Labor cost: including labor costs for processes such as molding, pouring, and cleaning.
  • Equipment cost: including molding machines, melting furnaces, cleaning equipment, etc.
  • Energy costs: including electricity, gas, etc.
  • Other costs: including mold maintenance, scrap rate, etc.
  • The advantage of sand casting cost lies in:

  • Low mold cost: Sand molds have lower costs, especially during mass production, which can amortize mold costs and reduce individual unit costs.
  • Lower processing cost: The dimensional accuracy of sand casting parts is not high, and the processing volume is relatively small, which reduces processing costs.
  • 3、 Cost analysis of precision casting

    The cost of precision casting mainly consists of the following aspects:

  • Raw material costs: including wax mold materials, ceramic materials, metal materials, etc.
  • Labor cost: including labor costs for wax mold production, ceramic coating, melting, cleaning and other processes.
  • Equipment costs: including wax molding machines, ceramic coating equipment, melting furnaces, cleaning equipment, etc.
  • Energy costs: including electricity, gas, etc.
  • Other costs: including mold maintenance, scrap rate, etc.
  • The advantage of precision casting cost lies in:

  • High precision and complex shaped parts: Precision casting can produce high-precision and complex shaped parts, reducing subsequent processing steps and lowering processing costs.
  • Excellent surface quality: Precision cast parts have good surface quality, which can reduce surface treatment processes and lower processing costs.
  • 4、 Cost comparison of two casting processes

    In terms of cost comparison, sand casting has a lower cost than precision casting. However, sand casting parts have lower precision and poorer surface quality, requiring extensive processing and surface treatment, and the final cost may be higher than precision casting.

    5、 Choose the appropriate casting process

    When choosing a casting process, it is necessary to comprehensively consider factors such as the size, accuracy, surface quality, and production batch of the parts. For parts with large batch size, low precision requirements, and low surface quality requirements, sand casting can be chosen; For parts with high precision requirements, high surface quality requirements, and complex shapes, precision casting can be chosen.

    6、 Kaisiying Precision Technology (Suzhou) Co., Ltd

    For the manufacturing, processing, and testing of automotive parts, machine parts, and equipment parts, it is recommended to find Kaisiying Precision Technology (Suzhou) Co., Ltd. Kaisiying has a professional technical team and advanced equipment, which can provide high-quality precision casting services.